Inseto
Inseto

Encapsulation Adhesives

Encapsulation Adhesives Key Features

  • High purity adhesives for bare die encapsulation
  • Glob-top and Dam & Fill materials
  • Low CTE to prevent substrate warpage and breaking of wirebonds
  • High Tg to minimise stresses, both during and after cure
  • Excellent protection against mechanical stresses (temperature, vibration, etc.)
  • Very high chemical resistance, e.g. automotive fluids, printing inks, etc.
  • Option of heat-cured or UV-cured product ranges
  • NEW: SVHC-Free Encapsulants GE6585, GE6525 & GE7065

Protecting bare silicon die is done in a variety of ways, by over-moulding in traditional semiconductor packaging, in metal hermetic packages, or by glob top adhesive encapsulation on organic substrates.

Depending on the die size, either a single-stage glob top is used or, for larger die, a two-stage process of damming the die with a high-viscosity adhesive and filling the enclosed space with a low-viscosity compatible adhesive.

For useful information on choosing the right glob top adhesive for encapsulation, or help in understanding the terminology, and processing and technical guidelines, please look at our Knowledge Base Fact Sheet here.

DELO’s family of heat-cured anhydride-curing epoxies offer significant advantages to the user:

  • Dam heights of 3mm and above
  • Simultaneous curing of Dam and Fill
  • Fast curing times of 20 minutes at 150°C
  • Optional low-temperature cure temperature at 100°C
  • Operating temperature range from -65°C to +180°C
  • Low CTE’s of < 25ppm for thermal mis-match compensation
  • High Tg’s of approx. 180°C, with decomposition temperatures in excess of 320°C
  • Excellent chemical and media resistance
  • Compliance with JEDEC MSL 1 requirements
  • Thermal shock resistance of > 1,000 cycles from -40°C to +150°C
  • High purity with < 10ppm ionic impurities
  • Low humidity sensitivity with < 0.1% water absorption

In addition, DELO offers UV-cured epoxies for:

  • Very fast curing (seconds)
  • Short cycle times = high volume assembly
  • Simultaneous curing of Dam & Fill
  • Operating temperature range from -40°C to +150°C
  • Excellent chemical and media resistance
  • High purity with < 10ppm of Na+, K+, Cl ions

NEW: Heat-cured high-reliability encapsulation materials currently contain small traces of Substances of Very High Concern (SVHC). This is allowed under current legislation, but that is likely to change in the not-too-distant future. DELO has developed a suite of new encapsulants, GE6585 (Dam), GE6525 (Fill) & GE7065 (GlobTop), that is totally SVHC-free. In addition, these encapsulants offer other advantages over existing materials: even lower CTE & higher Tg, lower curing temperatures and shorter cure times, and a wider operating temperature range. For more information on SVHC-free materials, and how these offer significant processing and performance upgrades over traditional chip encapsulation adhesives, please click here.

Example Applications

Encapsulation & GlobTop Adhesive Product Range

Product

Viscosity

Description

Product

GE6525 

Viscosity

18,000

Description

Fill for IC Encapsulation, one-part, heat-cured @ 100°C, black, high Tg, very low CTE (13ppm), wide operating temperature range (-65ºC – 200ºC), MESL1 & UL94 compliant, excellent flowing behaviour

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Product

GE6585 

Viscosity

165,000

Description

Dam for IC Encapsulation, one-part, heat-cured @ 100°C, black, high Tg, very low CTE (11ppm), wide operating temperature range (-65ºC – 200ºC), MESL1 & UL94 compliant

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Product

GE7065 

Viscosity

55,000

Description

GlobTop for IC Encapsulation, one-part, light-fixable (optional) & heat-cured, black, high Tg, low CTE (19ppm), wide operating temperature range (-65ºC – 220ºC), particle size of d95 = 7µm, MESL1 & UL94 compliant

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Product

GE725 

Viscosity

7,100

Description

Fill for IC Encapsulation, one-part, heat-cured, black, high Tg, low CTE (25ppm), wide operating temperature range (-65ºC – 180ºC), MESL1 & UL94 compliant, excellent flowing behaviour

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Product

GE727

Viscosity

18,000

Description

Fill & GlobTop for IC Encapsulation, one-part, heat-cured, black, high Tg, very low CTE (11ppm), wide operating temperature range (-65ºC – 180ºC), MSL1 & UL94 complaint, good flowing behaviour

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Product

GE765

Viscosity

26,000

Description

GlobTop for IC Encapsulation, one-part, heat-cured, black, high Tg, very low CTE (29ppm), wide operating temperature range (-65ºC – 180ºC), MESL1 & UL94 compliant, good flowing behaviour

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Product

GE785

Viscosity

180,000 thix

Description

Dam for IC Encapsulation, one-part, heat-cured, black, high Tg, low CTE (22ppm), wide operating temperature range (-65ºC – 180ºC), MESL1 & UL94 compliant, excellent stability post-dispense and pre-cure

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Product

KB4670

Viscosity

4,800

Description

Fill / Glob Top for IC Encapsulation, one-part, UV-cured, light grey / translucent, very low outgassing

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Product

DF698

Viscosity

180,000 thix

Description

Dam for IC encapsulation, one-part, UV-cured, light-grey / translucent, very low outgassing 

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Related Products

Knowledge Base Articles

Further Information

Contact Us

Tel: +44 (0)1264 334505

Email: enquiries@inseto.co.uk

Applications

Die Bonding, Glob-Top, Encapsulation, Z-Axis Bonding, Sealing, Potting, Protection Against Vibration, Conductive Electrical Connection, Dam & Fill

Industry Segments

Microelectronic / Hybrid Assembly, Semiconductor Assembly / Back-end Assembly etc., Fibre Optics, Photonic Assembly, Microwave Electronics, OEM Equipment Manufacturers, Precision Components & Assemblies, PCB Assembly, Electronic Component / Device Assembly, Smart Cards, Smart Labels, RFID, Automotive Electronics etc.

Region

Available from Inseto in the United Kingdom & Ireland

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