Tag Archives: Battery

Ultrasonic Welder

Asterion UW Key Features

  • Automatic large area torsional welding system
  • Ultrasonic welder for leadframe and terminal connections
  • Automated bonding with integrated vision alignment
  • Faster cycle time with direct-drive XYZT motion system
  • Large bondable X-Y area: 300 x 255 mm
  • Standalone or automated inline configurations

The Asterion™UW ultrasonic welder is engineered with the latest architecture that includes a torsional ultrasonic system mounted on a highly reliable and fast direct-drive XY motion system.

These system along with the robust pattern recognition capabilities and extremely tight process controls, delivery heightened productivity, bonding quality and accuracy at the fastest speed. The large bondable area enhances flexibility and reduces line integration cost making it an ideal solution for hybrid-automotive and power module applications. 

KnS Asterion™-UW Ultrasonic Welder, system features:

  • The torsional ultrasonic system enables a deeper access to weld locations and has a wider clearance space compared to a longitudinal system
  • Linear motors used for the X, Y motion system provides the highest UPH and accuracy
  • Ball screw drive for the force and Z motion providing greater controlled force
  • Deep Access Capability is achievable with the 150mm Z-stroke and 120mm vertical clearance around the sonotrode
  • Asterion UW - Ultrasonic Welder

K&S Asterion UW Ultrasonic Welder Downloads

File

K&S Asterion UW Ultrasonic Welder Brochure

Download

Further Information

Contact Us

Tel: +44 (0)1264 334505

Email: enquiries@inseto.co.uk

Applications

Ultrasonic welding or power module leadframes and other microelectronic terminal interconnects. Ultrasonic welding of battery cells and packs.

Industry Segments

Battery, Automotive, Industrial

Kulicke & Soffa (K&S) Website

www.kns.com

Region

United Kingdom, Ireland & Nordic Regions: Finland, Sweden, Norway & Denmark

Request Form

New – Battery Fabrication Product Brochure

10th March 2020

Inseto is pleased to announce the release of our new product brochure outlining the range of products used to produce cell, prismatic and advanced batteries, including battery interconnection equipment for ultrasonic bonding, torsional welding and mechanical testing of welds, plus related wire bonding consumable products.

In addition, we also provide Silicon, Glass and Fused Silica wafers and coating equipment for advanced battery technology, plus adhesives for bonding and sealing applications.

See Inseto at the forthcoming Battery Tech Expo at Silverstone Circuit on 26 March 2020 (date moved to 2 & 3 December 2020), where our experts will be available to answer your application specific questions and requirements.

Inseto Battery Fabrication Brochure

Please download a copy HERE

Ultrasonic Battery Bonder: Asterion EV™

Asterion EV Key Features

  • Automatic large area wedge bonder for battery production
  • Ultrasonically bonds wires and ribbons
  • Faster cycle time with direct-drive XYZT motion system
  • High quality bonding and insitu process monitoring capabilities
  • Large bondable area 300 x 860 mm
  • Standalone or automated inline configurations

The Asterion-EV™ ultrasonic battery bonder provides an extended bondable area for battery production, whilst utilising the proven architecture from the Asterion platform. With hundreds of systems installed worldwide, the Asterion EV ultrasonic battery bonder is capable of bonding a wide range of battery types, including cylindrical cell and prismatic systems.

In addition to the larger bonding area, features include advanced pattern recognition capabilities and extremely tight process controls. Together, these deliver exceptional productivity, bonding quality and reliability.

The enlarged bondable area also enhances flexibility and reduces line integration costs. The Asterion battery bonder is driven by a precise direct-drive motion system that requires minimum maintenance and delivers high control and repeatability.

The graphical editor, multi-segmented bonding, global parameter change and a library of advanced software features, make programming and optimizing bonding processes, quick and easy.

KnS Asterion-EV™ Battery Wedge Bonder, system features:

  • Bond cylindrical cell or prismatic batteries and packs
  • Ultrasonic bonding of 125-500 micron diameter aluminium wire
  • Ribbon bonding capability from 500 x 100 to 2000 x 300 microns in cross-section
  • Manual Load, multi-device and multi-lane material handling configurations
  • Intuitive graphical user interface for quick and easy programming
  • On-board bond process monitoring & SPC reporting: factory 4.0
  • Automatic loop control option
  • High speed, high precision, high quality bonding
  • Extensive process know-how

See our “Knowledge Base Document” for a review of the materials, production considerations and equipment capabilities required for wire bonding battery connections.

  • Ultrasonic Battery Bonder - Asterion-EV

K&S Asterion-EV Battery Wedge Bonder Downloads

File

K&S Asterion EV Battery Bonder Brochure

Download

Further Information

Contact Us

Tel: +44 (0)1264 334505

Email: enquiries@inseto.co.uk

Applications

Wedge bonding of wire or ribbon into battery cells and packs

Industry Segments

Battery, Automotive, Industrial

Kulicke & Soffa (K&S) Website

www.kns.com

Region

United Kingdom, Ireland & Scandinavia/Nordic Regions: Finland, Sweden, Norway & Denmark

Request Form